Door Gasket Production Line
We have been doing reach in this industry for a long time. On the basis of foreign gasket machine, we developed our production line. We succeeded as the supplier of Haier, Hisense, AUCMA, Meiling and other big companies in China. We supply some kinds of refrigeration industry special used production line and some kinds of auxiliary equipment such as single/double angle welding machines, automatic/ semi-automatic welding machines, gasket machines and so on.
Processing Flow:
The PVC modified material is mixed with no more than (3%-5%) crushed material and is manually stirred — automatic drying and loading machine — the extruder hopper is plasticized and extruded by the extruder, and formed through the extrusion die — The shaping mold is cooled and finalized — enters the circulating water tank for cooling — compressed air blows away the water — traction machine pulls — automatic drilling through the punching machine and punching mold — traction auxiliary machine — angle cutting machine for 45° precision Corner cutting — the robot automatically takes away the material — the finished door seal disc is manually removed.
The main component of the Automatic Refrigerator Door Gasket Production Line
1. Soft PVC Extruder, 1 set
Parts |
Main items |
Model |
Explanation |
|
Screw and barrel |
Screw diameter |
Φ75mm |
Material |
|
Screw number |
1 |
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Barrel heating power |
12KW |
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Barrel wind-cooling power |
180W ×4 |
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Die power |
2-4KW |
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Nitriding depth |
0.40-0.70mm |
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Nitriding rigidity (HV) |
890-980 |
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surface roughness (mm) |
Ra0.8-Ra1.6 |
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Linearity |
≤0.015 |
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Output |
60-80kg/h |
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Heating type and material |
Electric |
Heating by Aluminum ring |
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Reduction driver |
Reduction gear |
Hard teeth |
China |
|
Driver motor |
Power |
22KW |
Plastic machine special used |
|
|
Feeding type |
Automatic dryer & loader |
Center height 1000mm |
|
Drier |
50kg |
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hydraulic pressure screen-changing machine |
38CrMoAL |
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Contact type of Die and mould |
Contact by bolts in the type of flange |
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Total power |
≈38 KW |
2. Main electrical elements for the extruder
Items |
Brand |
Number |
Frequency converter |
Easydrive |
1 |
Digital frequency meter |
Xiamen |
1 |
Contactor |
SIEMENS |
13 |
Temperature controller |
RKC |
8 |
Volt meter |
CHINT |
1 |
Overload circuit breaker |
CHINT |
1 |
3. Die And Mould, 1 Set
Material: 4Cr13
4. Cooling tank, 2 sets
Items |
Description |
Material |
Stainless steel (coated with foaming plate) |
Cooling form |
Spraying cooling, number of spraying mouth:25/set×2sets=50 |
Length |
4m/set ×2 sets=8m |
Water supply form |
Automatic recycling water supply |
5. Chiller, 1 set
6. Haul-off machine, 1 set
Item |
Description |
Motor |
China top brand |
Frequency converter |
Easy drive |
Time delayer |
Made in China |
7. Automatic puncher, 1 set
Items |
Description |
Motor |
120W, 50HZ, 380V |
Photoelectric switch |
OMRON |
Magnic pneumatic elements |
Made in China |
8. 45 degree cutting machine, 1 set
Items |
Description |
PLC control system |
OMRON, Japan |
Pneumatic elements |
SXPC, Made in China |
Servo motor |
Delta |
Contactor |
Schneider |
Limit switch |
OMRON, Japan |
9. Mechanical hands, 1 set
Items |
Description |
Photoswitch |
OMRON |
Motor |
China top brand |
Refrigerator gasket is widely used in refrigerators, ice chests, drinking machines, beverage boxes, sanitizing cabinets, kitchen appliances and some kinds of household and other industry applications.